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NYC's Most Trusted Garment Manufacturer
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Do You Meet Our Partner Criteria?

$150K + funded?

150-200 units sold?

$600–$2,150 budget?

Yes, Let's Get Started

Pre-Production Snapshot

Be prepared for some garment development upfront costs including: 

  • 1st Pattern
  • Cut & Sew Sample
  • Fitting / Resizing
  • Grading / Marker
  • Pattern Corrections
  • Fabric Estimates
  • Freight & Tariff
  • And other additional fees…

$2.5K - $5K

Production Cost

$30 - $50 per piece

Required To Meet Our MOQs

200+

300+

300+

300+

We Cannot Help The Following:

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Resources & Education

We recommend the following before you start your brand:

  • Get a sample made from a sample room.
  • Do proper research, see if it is a selling piece.
  • Market and get attraction prior to committing to a full collection.
  • Start Small: It is hard to get a successful brand off the ground.
  • Understand the logistics, what is involved with running a brand. Returns, financials, expect a loss at the start.
  • Try not reinvent the wheel in regards to fit, stick to what sells and works.

The Garment Manufacturing Process

Packing & Shipping

Our duty, tariff, and freight services ship directly to our client’s storefronts, warehouses, or offices.

All garments are properly wrapped to ensure the clothing are safe and undamaged during shipping. Shipping times depend on the scope of the project and the number of garments being sent out. Be sure to take into consideration that overseas shipping may cause longer turnaround times.

Sample & Fitting

A garment sample, or pre-production garment, is essentially the proto-type of a style that covers: garment fit, size measurement, color, fabric and trims quality checking, and overall build before bulk manufacturing.

Upon creating the 1st sample, we offer fittings on-site with our pattern makers. This allows for all pattern corrections to be completed quickly and efficiently.

A fit model is a trained professional model who can critique and advise on the fit of your garment. It is not required, but it helps to make sure your apparel has the right fit. Some designers choose to create the sample in their size for fittings, or use friends to model. 

Pattern Making

An original pattern must be developed for each design. This serves as the template from which the parts of the garment are traced onto fabric before being cut and assembled. This template shows the required measurements for each piece to construct the garment. Patterns of different sizes are produced from the original master pattern.

This can be done manually or computerized. Patterns are graded according to size charts by industry standards. The grader uses these patterns for sizing and the marker uses them for the fabric layout.

Sketch and Design

The first step of any piece of clothing is the initial sketch and design. The purpose of a sketch is to give a visual representation of what direction the garment should follow. This gives a starting platform for both fashion designers as well as manufacturers. It should focus on characteristics such as color combinations, embellishments, proportions, pocket positions, accessories, etc.

Things to consider when creating the initial sketch:

  • Garment Complexity
  • Fabric Type & Usage
  • Sizing proportions
  • Easily Distinguishable
  • Single Style vs. Mass Production

We help designers turn their initial designs into a first sample garment to help them get a better visualization to help make design adjustments and revisions.

CADs & Tech Packs

Computer-Aided Design (CAD) uses computer software to assist the process of creation, modification, development, optimization, and analysis. Computer-aided designers in the fashion industry use computer software to create sketches and other designs used to create clothes, accessories, shoes, intimate apparel, and more.

Tech packs are a complete collection of data covering all of the specifications of a garment. The tech pack essentially serves as a technical blueprint for the garment. The best tech packs include images, fabric details, accessory details, label information, positioning, and meticulous measurements. This helps reduce mistakes and improve communication, making the production process between the designer and manufacturer easier to understand and follow, resulting in less mistakes. They also tend to reduce lead times and turn arounds. They are not required, but help with product development.

Fabric Sourcing

There are so many variations to fabrics that it’s difficult to provide all options to the designer – it’s like searching for a needle in a haystack. Instead, we ask that you bring a sample of the fabric you want to use.

Things to keep in mind are the amount of garments that will need to be produced, depending on the type of fabric can increase cost and lead time. Fabric prices are always based on the length, not the width. Laying out pattern pieces before ordering can help give an estimate on how much fabric may be needed for a single garment. It is important to have properly marked, graded, and digitized patterns to help reduce fabric yield, ultimately reducing total fabric waste.

With our extensive network, we can send fabric swatches directly to our suppliers to source and provide color options. This gives our clients more options when selecting the fabric for their lines.

Sewing and Cutting

The physical manufacturing process and assembly of the garments. This entails the cutting of the fabric from the finalized pattern, laying out each piece, hand-sewing each piece together, and adding any additional details/accessories.

Our factories are SGS approved, meaning that our services are compliant with national and international regulations and standards. Our New York City factory offers TWO full production floors and a pattern room with machines ranging from straight sewers & merrow machines, to jacket sleeve setters & shoulder press machines.

After the garment is completed, it undergoes extensive quality control to ensure there are no manufacturing defects before shipping. This allows brands to fully produce their garments domestically in our vertically integrated factories.

We also offer overseas production for higher quantity orders. All of our overseas facilities are SGS approved and ethnically regulated to match the highest standard of quality. We have Research and Development teams overseas to monitor the manufacturing process from start to finish.

sewing

FAQs From Smaller Brands

What is the minimum order quantity for domestic and overseas production?

How quickly can you complete a domestic production order?

Do you offer any services to help reduce our production overhead?

How do you ensure the quality of the garments produced?

Do you offer any additional services like fabric sourcing or packaging?

What garment manufacturing equipment does your factory contain?

  • (60x) Straight Sewing Machines
  • (8x) Merrow Three, Four and Five Needle
  • (2x) Button Sewer
  • (2x) Button Hole (One Key Hole and One Regular)
  • (2x) Computerized Sleeve Setting Machines for Jackets (Phaff)
  • (1x) Jump Base Machine for Shoulder Pads
  • (x2) Hoffman Press Machines
  • (x9) Vacuum Hand Press Press Boards
  • (x2) Sleeve Pressing Machines
  • (x4) Double Needle Cover Stitch Machines for Knits Juki and Pegasus
  • (x2) Blind Stitch Machines
  • (x2) Auto Snap Machines
  • (x1) Fulton High Pressure Boiler
  • (x1) Tape Heat Seal Machine (Euromatic)
  • (x2) Zig Zag Machines

Learn More Here

Take a look at our blog posts to learn more information about the manufacturing process and other insightful tips about apparel production.